Production

Production

Food production facilities manufacture over 450 different articles, including confections, pasta and flour-based products, fresh fruits and vegetables, and mushrooms.

Production resources

In-house production facilities of the Company comprise 13 industrial and 4 agro-industrial enterprises in Krasnodar, Moscow, Saratov, Tver, Samara, and Lipetsk regions, as well as the Republic of Bashkortostan. Every year, industrial facilities produce around 140 thousand tonnes of goods across 114 production lines, while the total production capacity of agro-industrial facilities is around 70 thousand tonnes.

Production
Kuban Confectionery Factory Kuban Centre of Pasta and Pastry Production TD-holding Green line Moscow on Don
Kuban Confectionery Factory

The largest confectionery enterprise in the south of Russia.

High-tech production of sugar products produces more than 55 thousand tons of products per year. 5 robotic lines of the factory produce 34 types of products - chocolate, jelly and fondant sweets, bars, lollipops, marmalade and truffles.

Equipment and technologies

All production enterprises of the Company are outfitted with highly automated modern equipment, which allows them to produce high-quality goods with the minimum amount of manual labor involved.

Automation of the process on the muffins production line
Automation of the process on the muffins production line

Highly precise mechanisms produced in Japan and Italy ensure the maximum level of process automation, from preparation of raw materials to secondary packaging of products, with no employees involved. An exclusive oven is equipped with systems for maintaining and controlling the required production modes, which enables the line to operate 24/7.

The muffins production line of Kubanskiy kombinat khleboproduktov
The muffins production line of Kubanskiy kombinat khleboproduktov

Tripod robots transport and move the end product, which prevents damage to the delicate goods and maintains their structure.

Radio shuttles in warehouse logistics
Radio shuttles in warehouse logistics

At the warehouse that stores the end products of Kubanskiy kombinat khleboproduktov andKonditer Kubani, pallets are transported from one rack to another with the help of program-controlled radio shuttles. Loaded pallets are automatically transported to empty slots down the aisle. This substantially simplifies the work for warehouse employees and enables storage of large volumes of products in line with the FIFO principle – the products first delivered to the warehouse are the first to be shipped from it.

Jelly and glazed sweets production line
Jelly and glazed sweets production line

Konditer Kubani uses a custom-made German automated line for production of jelly and glazed sweets. The equipment complies with strict hygienic requirements, has a self-diagnostics system, and is equipped with remote access and monitoring modules. Reliable equipment, advanced operation practices, and engineers’ experience allow maintaining overallperformance at the highest level.

Production lines control system (SCADA
Production lines control system (SCADA

Kubanskiy kombinat khleboproduktov and the Tver Subdivision of TD-holding utilize automated line control and have a system that collects information about the equipment condition and productivity in real time and enables remote diagnostics.

since 1994

doing business in Russia since

> 450

articles

> 4 500

employees

> 48 000

tonnes of goods produced every month Awards for quality

Awards for quality

In 2020, in-house production facilities participated in several national and regional quality competitions

11 “Golden Medal” awards
11 “Golden Medal” awards
“Quality Assurance”

11 “Golden Medal” awards

9 “Silver Medal” awards
9 “Silver Medal” awards
“Quality Assurance”

9 “Silver Medal” awards

23 awards
23 awards
“100 Best Products”

23 awards

59 laureate diplomas
59 laureate diplomas
“Made in Kuban”

59 laureate diplomas

Diplomas

100 лучших товаров России

100 лучших товаров России

Гарантия качества — 2019

Гарантия качества — 2019

Гарантия качества — 2019

Гарантия качества — 2019

Гарантия качества — 2019

Гарантия качества — 2019

Гарантия качества — 2019

Гарантия качества — 2019

Гарантия качества — 2019

Гарантия качества — 2019

Гарантия качества — 2019

Гарантия качества — 2019

Гарантия качества — 2019

Гарантия качества — 2019

Гарантия качества — 2019

Гарантия качества — 2019

Гарантия качества — 2019

Гарантия качества — 2019

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